New R6 Series Ultra-Slim, Mixed Signal Remote I/O – (1)

M-System’s R6 Series Remote I/O is designed to support DCS/PLC/HMI systems by expanding their I/O flexibility and capabilities. The R6 provides an ideal wiring saving solution using Modbus RTU, Modbus/TCP, DeviceNet, and CC-Link protocols to efficiently transmit a small number of I/O signals scattered around users’ remote locations.

1. Overview

Figure 1. Remote I/O R6 Series External Appearance
Figure 1. Remote I/O R6 Series External Appearance

The R6 system consists of a backplane (base), power supply module, network interface module, and various I/O modules (see Figure 1).

The R6 Series is available with the three I/O and power supply module terminal types listed below, distinguished by model code. All modules are available with each terminal type and can be combined as desired (however, modules with different terminal types cannot be combined for use with the same base).

  • Euro terminal: R6D-x
  • Screw terminal: R6N-x
  • Tension clamp: R6S-x

Figure 2. I/O Module External Dimensions (R6D-x)

Figure 2. I/O Module External
Dimensions (R6D-x)

2. Features

(1) Space-saving design
The most striking feature offered by the R6 Series is its size.

  • ‘Building-Block’ Construction
    For the R6 Series, the minimum footprint is available by selecting Network Module, Power Supply Module, and one I/O module. This minimum footprint allows the user to take advantage of the series’ space-saving size and as an economic solution. A horizontal mounting base can be used just like a relay terminal board in a typical instrumentation panel.
  • Hot-Swappable I/O Modules
    Removing or replacing I/O modules does not affect other modules on the same backplane. It is possible to replace them without removing the power supply.

    Ultra-slim I/O modules are just 5.9 mm/0.23” wide (screw terminal type R6N-x modules, 7.5 mm/0.3” wide) and provide 2 analog I/O points as well as 4 discrete I/O points (see Figure 2). Based on a comparison of the smallest device configuration, the new R6 Series can accommodate 14 points in a width of 78 mm/3.07”, whereas the R5 Series could accommodate 10 analog points in a width of 157 mm/6.18”. Since the R6 Series can accommodate more points in about half the space of previous models, these devices can now be installed in small, confined spaces–for example, inside panels–where installation was not viable in the past.

    Also, an extension base can be connected to easily expand the number of I/O modules to a maximum of 31 (maximum number of connectable modules varies with network module type), giving the R6 Series the flexibility to accommodate the expansion of installed systems.
Figure 3. Base External Dimensions (R6D-BS8A)
Figure 3. Base External Dimensions (R6D-BS8A)
 
Figure 4. Example Software Screen
Figure 4. Example Software Screen

(2) Simple configuration
The I/O module address, I/O range, and other basic settings can be configured easily using DIP switches located on the side of each module (see Figure 5). Since there’s no need to make complex settings using a computer or other means, configuration work can be completed quickly and conveniently.

(3) Suitability for complex applications
Recognizing that configuration using DIP switches as described above may not be sufficient for some applications, M-System provides dedicated PC Configurator software (model: R6CON)* that allows R6 Series units to be connected to a computer using a cable (model: COP-US, etc.) and configured with a high level of detail (see Figure 4). For example, this software allows you to set parameters, such as the conversion speed and zero-span scaling value for analog input modules.

(4) Extension selection of I/O ranges
The DC Voltage Input Module (R6x-SV2) and DC Current Input Module (R6x-SS2) each provide a total of 15 input ranges, while the DC Voltage Output Module (R6x-YV2) and DC Current Output Module (R6x-YS2) each provide a total of 9 output ranges. Since the range can be changed with each module’s DIP switches, there’s no need to keep a large number of models on hand for maintenance purposes.

3. Product Types

Table 1 lists R6 Series product types.

 
Table 1. R6 Series Product Lineup
Model Points Overview Functionality
R6x-BS8A Base 8 I/O slots + Network Module (18 mm wide)
R6x–BS8P Base 8 I/O slots for extension
R6x-DM Blank filler module Blank filler module
R6x-SV2 2 DC voltage input -10 to 10V DC, -5 to +5V DC, 1–5V DC etc.
R6x-SS2 2 DC current input -40 to +40mA DC, 0–20mA DC, 4–20mA DC etc.
R6x-TS2Featured Plan 2 Thermocouple input K, E, J, T, B, R, S, C, N, U, L, P, PR
R6x-RS2Featured Plan 2 RTD input Pt 100 (JIS’97, IEC), Pt 100 (JIS’89), JPt 100 (JIS’89), Pt 50Ω (JIS’81), Ni 100, Cu 10, Cu 50
R6x-YV2 2 DC voltage output −10 to 10V DC, −5 to 5V DC, 1–5V DC etc.
R6x-YS2 2 DC current output 4–20mA DC
R6x-DA4 4 Discrete input Positive or negative common (NPN/PNP)
R6x-DC4A 4 NPN transistor output Negative common (NPN)
R6x-DC4B 4 PNP transistor output Positive common (PNP)
R6x-PF Power supply module Power input: Operational voltage 24V DC
R6-NM1 Network module Approved for Modbus, analog 32 points
R6-NE1Featured Plan Network module Approved for Modbus/TCP(Ethernet), analog 32 points
R6-NC1Featured Plan Network module Approved for CC-Link Ver.1, analog 16 points
R6-NC2Featured Plan Network module Approved for CC-Link Ver.2, analog 64 points
R6-ND1Featured Plan Network module Approved for DeviceNet, analog 64 points
 
 

4. Panel Diagram
Figure 5 provides an I/O module panel diagram.

Figure 5. Panel Diagram (Contact I/O Module)
Figure 5. Panel Diagram (Contact I/O Module)
* PC Configurator software (model: R6CON) can be downloaded from the M-System web site (http://www.m-system.co.jp/).


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